DS4600A
Laser Barcode Reader
Quick Reference Guide
The scanner is classified as a Class 2 laser
12
product according to EN 60825-1 regulations
and as a Class II laser product according to
CDRH regulations.
For installation, use and maintenance it is not
necessary to open the device.
There is a safety device which allows the
laser to be switched on only if the motor is
rotating above the threshold for its correct
scanning speed.
1
11
DS4600A - 2XXX Models
5
2
4
3
The laser beam can be switched off through a
software command (see also the WinHost
Help On-Line).
AVOID EXPOSURE
LASER LIGHT IS EMITTED
FROM THIS APERTURE
6
CAUTION-CLASS 3B
LASER LIGHT
10
7
WHEN OPEN
2
AVOID
EXPOSURE TO BEAM
8
9
DS4600A - 3XXX Models
DATALOGIC S.p.A. Via Candini, 2
40012 LIPPO DI CALDERARA (BO) ITALY
Model No.
Volt
Serial No.
Amp.
Figure A
Manufactured
1
Cable with 25-pin Connector
Laser Beam Output Window
Accessory Mounting Holes
Warning Label
External Trigger LED
7
8
This product conforms to the applicable requirements of
21CFR1040 at the date of manufacture.
Good Read LED
2
3
4
5
Ready LED
9
Warning and Classification Labels
10
LASER LIGHT
DO NOT STARE INTO BEAM
Mounting Holes
Keypad
Display
11
12
CLASS 2 LASER PRODUCT
MAXIMUM OUTPUT RADIATION 1 mW
EMITTED WAVE LENGTH 630~680 nm
TO EN 60825-1 (2001)
Data TX LED
6
Warning and device class labels
For further details on product installation, see the
complete Installation Manual available on the WinHost
CD included with this product.
The laser diode used in this device is classified
as a class 3B laser product according to EN
60825-1 regulations and as a Class IIIb laser
product according to CDRH regulations. As it is
not possible to apply a classification label on
the laser diode used in this device, the
following label is reproduced below.
POWER SUPPLY
- This product is intended to be installed by Qualified
Personnel only.
- Models DS4600A-XXX0:
This device is intended to be supplied by a UL Listed
Direct Plug-in Power Unit marked “Class 2”, rated 10-30
V minimum, 0.60 A.
This device may also be supplied by a UL Listed Power
Unit marked “Class 2” or LPS power source which
supplies power directly to the scanner via the 25-pin
connector.
LASER LIGHT
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
MAX. OUTPUT RADIATION 30 mW
EMITTED WAVE LENGTH 630~680 nm
TO EN 60825-1 (2001)
- Model DS4600A-2XX5:
This device is intended to be supplied by a UL Listed
Direct Plug-in Power Unit marked “Class 2”, rated 24 V
minimum, 0.50 A.
This device may also be supplied by a UL Listed Power
Unit marked “Class 2” or LPS power source which
supplies power directly to the scanner via the 25-pin
connector.
Laser diode class label
Any violation of the optic parts in particular
can cause radiation up to the maximum level
of the laser diode (30 mW at 630 to 680 nm).
DS4600A QUICK GUIDE
Accessories:
Name
Description
Part Number
C-BOX 100/200
C-BOX 300/310
GFC-41
Connection Box
93ACC1510, 93ACC1520
93A301000, 93A301030
91D081000
Connection Box Profibus
90° Reading Device
Oscillating Mirror
OM4000
93A251030
INT-24
20 mA Current Loop Interface Board
93A151000
Electrical Connections:
DS4600A is equipped with a cable terminated by a 25-pin female D-sub connector for connection to the power
supply and input/output signals.
Do not connect GND and SGNDs (Main or Aux) to different (external) ground references.
GND and SGNDs (Main and Aux) are internally connected through filtering circuitry which
can be permanently damaged if subjected to voltage drops over 0.8 Vdc.
CAUTION
The details of the connector pins are indicated in the following table:
25-pin D-sub female connector pinout
Pin
Name
Function
13
25
1
VS
Power supply input voltage +
Power supply input voltage -
Chassis Ground
GND
CHASSIS
VS
9
External Trigger supply voltage +
18
19
6
EXT TRIG+ External Trigger +
EXT TRIG- External Trigger -
IN1+
Input 1 +
10
14
15
8
22
11
12
20
21
23
24
16
17
IN1-
IN2+
IN2-
Input 1 -
Input 2 +
Input 2 -
Output 1 +
Output 1 -
Output 2 +
Output 2 -
OUT1 +
OUT1-
OUT2 +
OUT2-
RXAUX
TXAUX
SGND Aux
GND
25-pin female connector
Auxiliary RS232
Auxiliary RS232
Signal Ground Auxiliary interface
Power Supply Voltage -
Reserved
Reserved
RS485
Full-Duplex
RS485
Half-Duplex
RTX485+
20 mA C.L.
(INT-24 Only)
Pin
RS232
2
3
4
5
7
TX232
RX232
TX485+
RX485+
TX485-
RTS232
CTS232
SGND Main
RTX485-
CLOUT-
CLIN-
SGND Main
RX485-
SGND Main
SGND Main
3
DS4600A QUICK GUIDE
Mechanical Installation:
22*
18*
0.86
0.71
20.2
20.2
0.8
14.8
0.58
M4 N°2
14.8
0.58
M4 N°2
41.8
10
83.5
3.29
83.5
3.29
0.8
0.39
1.64
M4 N° 4
DS 4 6 0 0 A
3.75
0.15
3.75
0.15
23
0.90
23
0.90
37
1.47
5
0.2
42
1.65
42
1.65
* The quote refers to the scan line
Mounting hole depth M4 X 5
* The quote refers to the scan line
Figure - Overall dimensions for 2XXX Models
Figure - Overall dimensions for 3XXX Models
Input/Output Connections:
Open Collector
Vext 40 Vdc max.
DS4600A 25-pin
USER INTERFACE
57.3
2.26
8/11
12/22
C
E
+
-
5
0.20
5
.
5
2
2
.
0
Output open collector connections
max = 40 Vdc
V
CE
I max = 40 mA continuous
Mounting Bracket Dimensions
NPN
NPN
DS4600A 25-pin
Vext 30 Vdc max.
USER INTERFACE
DS4600A 25-pin
USER INTERFACE
+ 5V
VS
18/6/14
+
-
9
V
V
+ 5V
19/10/15
18/6/14
19/10/15
25
+
Signal
-
Signal
GND
Ground
Input NPN command using external power
PNP
Input NPN command using DS4600A power
PNP
USER INTERFACE
DS4600A 25-pin
Vext 30 Vdc max.
USER INTERFACE
DS4600A 25-pin
VS
V
9
V
+ 5V
+ 5V
Signal
Signal
18/6/14
19/10/15
25
+
18/6/14
19/10/15
+
-
-
Ground
GND
Ground
Input PNP command using external power
Input PNP command using DS4600A power
4
DS4600A QUICK GUIDE
Connectivity:
Point-to-point layout
c Main Serial Interface
dAuxiliary Serial Interface (Local Echo) (RS232)
eExternal Trigger (for On-Line Mode)
Pass-through layout
Multiplexer layout
c Main Serial Interface (RS232)
dAuxiliary Serial Interface (RS232)
eExternal Trigger (for On-Line Mode)
c Main Serial Interface (RS485 Half-Duplex)
dAuxiliary Serial Interface (Local Echo) (RS232)
eExternal Trigger (for On-Line Mode)
RS232 Master/slave layout
RS485 Master/slave layout
c Main Serial Interface (Slaves RS232 only)
dAuxiliary Serial Interface (RS232)
eExternal Trigger (for On-Line Mode)
c Auxiliary Serial Interface (RS232)
d Main Serial Interface (RS485 Half-Duplex)
eExternal Trigger
5
DS4600A QUICK GUIDE
Reading Diagrams:
DS4600A-210X (Long Range)
(in)
0
4
8
12 16 20 24 28 32 36 40
(mm)
0
100 200 300 400 500 600 700 800 900 1000
16
12
8
400
300
200
100
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 15°
Tilt angle = 0°
4
0.50 mm
(20 mils)
0.60 mm (24 mils)
0.80 mm
0
(31 mils)
1.00 mm (40 mils)
*Code Resolution:
Standard - for 0.50 mm (20 mils) codes
and greater
-100
-4
*Code Reading Condition:
Standard
-200
-8
-300
-400
-12
* Parameter selectable in WinHost.
-16
(mm)
(in)
DS4600A-200X (Medium Range)
(in)
(mm)
0
0
2
4
6
8
10 12 14 16 18 20 22
50 100 150 200 250 300 350 400 450 500 550
10
8
250
200
150
100
0.30 mm
(12 mils)
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 15°
Tilt angle = 0°
0.50 mm
(20 mils)
6
4
0.25 mm
(10 mils)
2
0
50
0
*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard
-2 -50
-4 -100
-6 -150
* Parameter selectable in WinHost.
-8 -200
-10
-250
(mm)
(in)
6
DS4600A QUICK GUIDE
Reading Diagrams:
DS4600A-22XX (Short Range)
(in)
0
1
2
3
4
5
6
7
8
9
10
240 260 280
11
0
20
140
80 100 120
160
40 60
180
220
(mm)
200
5
4
120
100
80
3
2
1
60
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
40
20
"Pitch" angle = 0°
0.20 mm
(8 mils)
0.30 mm
(12 mils)
"Skew" angle = 10°
"Tilt" angle = 0°
0
0
*SW Resolution = High
-20
-40
-1
* Parameter selectable in WinHost
-2
-60
-80
-3
-4
-100
-120
-5
(mm)
(in)
DS4600A-22XX (Short Range)
(in)
0
2
4
6
8
10
12
14
16
400
18
480
440
20
520
(mm)
0
40
80 120 160
200 240 280 320
360
10
8
240
200
160
120
0.50 mm
(20 mils)
6
4
2
CONDITIONS
Test Codes used = Interleaved 2/5 and
Code 39
0.60 mm
(24 mils)
PCS = 0.90
80
40
"Pitch" angle = 0°
"Skew" angle = 10°
"Tilt" angle = 0°
≥ 0.80 mm
(31 mils)
0
0
*SW Resolution = Low
-40
-80
-2
* Parameter selectable in WinHost
-4
-120
-160
-200
-240
-6
-8
-10
(mm)
(in)
7
DS4600A QUICK GUIDE
Reading Diagrams:
DS4600A-2X1X (Raster R1)
(in)
0
0
2
4
6
8
10 12 14 16 18 20 22
(mm)
50 100 150 200 250 300 350 400 450 500 550
10
8
250
0.30 mm
(12 mils)
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
"Pitch" angle = 0°
"Skew" angle = 18°
"Tilt" angle = 0°
200
150
100
0.50 mm
(20 mils)
6
4
0.25 mm
(10 mils)
2
0
50
0
*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard
-2 -50
-4 -100
-6 -150
* Parameter selectable in WinHost.
-8 -200
-10 -250
(mm)
(in)
DS4600A-2X2X (Raster R2)
(in)
0
0
2
4
6
8
10 12 14 16 18 20 22
(mm)
50 100 150 200 250 300 350 400 450 500 550
10
8
250
0.30 mm
(12 mils)
200
150
100
CONDITIONS
Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 18°
Tilt angle = 0°
0.50 mm
(20 mils)
6
4
0.25 mm
(10 mils)
2
0
50
0
*Code Resolution:
High - for 0.30 mm (12 mils) codes and
smaller
Standard - for 0.50 mm (20 mils) codes
and greater
*Code Reading Condition:
Standard
-2 -50
-4 -100
-6 -150
* Parameter selectable in WinHost.
-8 -200
-10 -250
(mm)
(in)
8
DS4600A QUICK GUIDE
DS4600A-31XX (Long Range)
12 16 20 24 28 32 36 40
(in)
0
4
8
(mm)
0
100 200 300 400 500 600 700 800 900 1000
16
12
8
400
300
200
100
CONDITIONS
Code = Interleaved 2/5 and Code 39
"Pitch" angle = 0°
"Skew" angle = 15°
"Tilt" angle = 0°
4
0.50 mm (20 mils)
0.60 mm (24 mils)
0.80 mm (31 mils)
1.00 mm (40 mils)
*Code Resolution =
Standard for 0.50 mm (20 mils) codes
and greater
*Code Reading Conditions = Standard
0
-100
-4
-8
-200
* Parameter selectable in WinHost
-300
-400
-12
-16
(mm)
(in)
DS4600A-30XX (Medium Range)
(in)
(mm)
0
0
2
4
6
8
10 12 14 16 18 20 22
50 100 150 200 250 300 350 400 450 500 550
10
8
250
200
150
100
0.30 mm
(12 mils)
0.50 mm
(20 mils)
CONDITIONS
Code = Interleaved 2/5 and Code 39
PCS = 0.90
6
"Pitch" angle = 0°
"Skew" angle = 15°
"Tilt" angle = 0°
4
0.25 mm
(10 mils)
2
0
50
0
*Code Resolution:
High for 0.30 mm (12 mils) codes and
smaller
Standard for 0.50 mm (20 mils) codes
and greater
-2 -50
*Code Reading Conditions: Standard
-4 -100
-6 -150
* Parameter selectable in WinHost.
-8 -200
-10
-250
(mm)
(in)
9
DS4600A QUICK GUIDE
DS4600A-32XX (Short Range)
(in)
0
2
4
6
8
10
12
14
16
18
480
440
20
520
(mm)
0
40 80 120 160
200 240 280 320
400
360
10
8
240
200
160
120
0.20 mm
(8 mils)
6
4
2
0.25 mm
(10 mils)
CONDITIONS
Code = Interleaved 2/5 and Code 39
PCS = 0.90
80
40
"Pitch" angle = 0°
"Skew" angle = 15°
"Tilt" angle = 0°
≥ 0.30 mm
(12 mils)
0
0
*SW Resolution: High
-40
-80
-2
* Parameter selectable in WinHost.
-4
-120
-160
-200
-240
-6
-8
-10
(mm)
(in)
10
DS4600A QUICK GUIDE
User Interface:
RS232 PC-side connections
1
13
25
5
1
14
6
9
9-pin male connector
25-pin male connector
Pin
2
Name
RX
Pin
3
Name
RX
3
5
7
8
TX
2
7
4
5
TX
GND
RTS
CTS
GND
RTS
CTS
How To Build A Simple Interface Test Cable:
The following wiring diagram shows a simple test cable including power, external (push-button) trigger and PC
RS232 COM port connections.
25-pin D-sub male
9-pin D-sub female
TXAUX
21
20
7
2
RX
PC
RXAUX
SGND
3
TX
5
GND
13 VS
25
GND
DS4600A
9
VS
18
EXT TRIG+
19 EXT TRIG-
Power Supply
VS (10 – 30 Vdc)
Power GND
Trigger
Test Cable for DS4600A
11
DATALOGIC S.p.A.,
Via Candini, 2
40012 - Lippo di Calderara
Bologna - Italy
dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el
DS4600A-XXXX Laser Scanner
e tutti i suoi modelli
and all its models
et tous ses modèles
und seine modelle
y todos sus modelos
sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:
89/336/EEC EMC Directivee
and
92/31/EEC, 93/68/EEC emendamenti successivi
further amendments
et
und
y
ses successifs amendements
späteren Abänderungen
succesivas enmiendas
Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Basée sur la législation des Etates membres relative à la compatibilité électromagnétique et à la sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas
de seguridad relativas al producto.
Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:
EN 55022, August 1994:
EN 61000-6-2, April 1999:
LIMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF INFORMATION
TECHNOLOGY EQUIPMENT (ITE)
ELECTROMAGNETIC COMPATIBILITY (EMC).
PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS
Lippo di Calderara, 13/09/2002
Ruggero Cacioppo
Quality Assurance Supervisor
821000693 (Rev. C)
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